Determining the right material for your application is critical for long-term performance of your edge trim or seal. Poor material choice may lead to poor performance or shortened lifespan. So, what are the factors to consider when deciding on material for your seal or edge trim? Here are some questions to ask when selecting materials:
In addition to the above factors, you will need to consider the cost of the compound as this will vary wildly. Unique compounds rather than a typical rubber or plastic compound are more expensive and require a higher minimum order quantity. These compounds are only used when a common compound cannot do the job—often due to high heat or exposure to corrosive material. We will help you make the most cost effective choice.
Here is a quick summary outlining some of the differences in some common elastomers.
EPDM is our most commonly extruded elastomer for rubber seals. It is a very good compound for use in outdoor applications as it is very resistant to weathering and ozone exposure (A quick note on ozone exposure: Ozone is found in the air in small quantities but creates an aging effect on elastomers that looks like cracking or dry rot. This reduces the performance of the material and after time will require the replacement of the seal). EPDM is not recommended where the medium it will operate in will have exposure to oils and gas, but it is water resistant and maintains its flexibility in low temperatures. In general EPDM will operate well in a temperature range of -80°F to 300°F.
Like EPDM, silicone is very resilient against the effects of ozone and UV light. If your application is going to expose it to gas, oil or acids or if it needs to have strong tensile strength it probably wouldn’t be the material of choice. Silicone is a more expensive elastomer than EPDM, but it has some benefits over EPDM that make it the material of choice for some applications. The key benefit that silicone has over EPDM is tolerance to cold and heat. Silicone can operate under conditions from -180°F to 525°F. This ability to withstand high heat makes silicone ideal for uses like sealing autoclaves. Silicone is an expensive option, but critical for extreme heat environments.
Neoprene is resistant to oils, ozone, and water amongst other things. Unlike silicone it resists cracking and abrasions when under stress or impact. Its operating range within cold and hot temperatures is similar to rubber, -80°F to 300°F. Neoprene is used in windows, electrical enclosures, expansion joints and lots of other applications. Neoprene costs a bit more than EPDM but won’t break the bank like a silicone compound.
Nitrile is in the middle of the road from a cost standpoint. It’s a great choice for applications such as oil seals, aircraft hoses, or anywhere resistance to oil, fuel and chemicals is important. Its optimal operating temperature range is from -55°F to 275°F, so not the best choice for extreme temperature ranges. Nitrile doesn’t do well resisting the aging effects of sunlight or exposure to the elements but can be compounded in order to increase its resistance to these effects.
PVC has a limited temperature rating of -20°F to 158°F. PVC is a thermoplastic, which means that it is cured when it cools down. This is very different from the other elastomers in this article, which are thermosets...meaning they cure when heated up. So if PVC gets too hot it can become deformed. PVC can fade in sunlight, but Uni-Grip’s PVC has an additive to reduce the effects of fading, making it a good choice for outdoor conditions. If there will be exposure to oil or gas, then you may want to choose a different material as PVC doesn’t resist these materials well.